CUSTOMER INFORMATION: The information in this bulletin is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely maintain your vehicle. These procedures should not be attempted by “do-it-yourselfers,” and you should not assume this bulletin applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Honda automobile dealer. 1999 American Honda Motor Co., Inc. – All Rights Reserved ATB 20553 (9905) 1 of 4 R REPAIR Skill Level Applies To: ALL 99-030Service Bulletin May 4, 1999 Recommended Materials Many procedures in service bulletins and other service publications require you to use adhesives, sealants, lubricants, solvents, wool felt, EPT sealer, etc. While some of these materials look and feel similar to each other or to non-approved materials, always use the recommended material to save yourself a costly comeback and a dissatisfied customer. Remember: A material that’s “almost the same” probably won’t do the job. A recommended material is selected by Honda engineers only after its effectiveness has been evaluated under the conditions in which it will be used. To select the best materials, factors such as these are considered: The compounds that make up the part(s) being used The material’s resistance to temperature, moisture, vibration, etc. Whether the material needs to be dry or pliable How the material bonds to dissimilar parts, for example, rubber to glass, plastic to rubber, and plastic to metal This Service Bulletin describes most of the recommended materials commonly referenced in Honda service and training publications. The materials are grouped into four catagories: Insulating Products, Adhesives and Sealers, Greases and Lubricants, and Cleaners and Polishes. You can purchase these materials through local suppliers; many are also available through American Honda. Please share the information in this bulletin with the people in your parts department. Insulating Products Material P/N H/C Description and/or Usage EPT Sealer 3T 06990-SA5-000 2086643 A 3-mm-thick, adhesive-backed foam sheet that you cut to size and use on interior parts for sound dampening, cushioning, and controlling squeaks and rattles. EPT Sealer 5T 06991-SA5-000 2086650 Same as EPT Sealer 3T, except it’s 5 mm thick. EPT Sealer 10T 06992-SA5-000 2086668 Same as EPT Sealer 3T, except it’s 10 mm thick. Slip Tape 06994-SA5-000 2086684 An adhesive-backed, low-friction plastic tape used between plastic parts to eliminate rubbing and squeaking. Tricot Tape 71985–SF1-000 2832111 A 0.25-mm-thick, adhesive-backed tape used between plastic parts to eliminate rubbing, squeaking, and rattling. Wire Harness Cushion 91902-SB2-003 2959351 Used for padding connectors and cushioning wire harnesses and related parts. Wool Felt 06993-SA5-000 2086676 A 1-mm-thick, adhesive-backed wool that’s used for padding, cushioning, or wrapping parts.
2 of 4 99-030 Adhesives and Sealers Material P/N H/C Description and/or Usage 3M AUTOMIX Channel Bonding Adhesive (black) 3M #051135-08641 N/A Two-part adhesive used to secure windshield A-pillar moldings. Cemedine Weatherstrip Adhesive 08712-0004 4601035 Adhesive sealer that bonds rubber seals to metal. Use in place of 3M ULTRAPRO Autobody Sealant for water leak repairs. Door Panel Shield Adhesive 08712-0003 4162186 Putty-like adhesive that reattaches the plastic cover (rain protector) under the door panel to the door. 3M Quick-Fix Adhesive 3M #051135-08155 N/A Used to reattach moonroof seals. 3M Weatherstrip Adhesive (black) 3M #051135-08011 N/A Adhesive used to bond rubber seals to metal. Do Not use 3M Super Gasket Adhesive (yellow) or 3M Super Weatherstrip Adhesive for this application. Weatherstrip Cement 08712-0002 2963882 Attaches and seals soft-rubber weatherstripping to painted metal. 3M Brushable Seam Sealer 3M #051135-08655 N/A Fluid-like urethane sealer used to seal hood and roof ribs to sheet metal panels and to repair water leaks. Fills gaps up to 1 mm. It’s flexible when dry. 3M Clear Auto Sealer 3M #051135-08551 N/A Leak sealer for windshields, taillights, moldings, and small seams. When dry, it’s smooth and flexible. 3M FLEXICLEAR Body Seam Sealer (Clear) 3M #051135-08405 N/A Used to seal interior or exterior joints and seams. When dry, it’s non-yellowing, flexible, and paintable. Hondabond HT Silicone Liquid Gasket 08718-0001 2963817 Adhesive sealer for metal-to-metal, metal-to-plastic, or plastic-to-plastic bonding. Good for high temperature applications. Hondabond 4 Liquid Gasket 08717-0004 2963809 Liquid gasket silicone sealant used to seal critical areas as specified in service manuals. Do not use it for gasketless applications. Hondalock 1 Threadlock 08713-0001 2963825 Low-strength thread lock and sealer for bolts. Hondalock 2 Threadlock 08713-0002 2963833 Medium-strength thread lock and sealer for bolts. Hondalock 2 HT Threadlock 08713-0004 2963858 Medium-strength, high-temperature thread lock and sealer for bolts. Hondalock 3 Threadlock 08713-0003 2963841 High-strength thread lock and sealer for studs and bearings. Nox Rust X-124-B 08798-9006 A coating that’s used to prevent rust on steel. 3M Rust Fighter-1 (amber) 3M #051135-08892 N/A Non-hardening compound that replaces the factory rust protection removed during body repairs. Ultra Flange Sealant 08718-0003 4896973 Gray material used to seal areas as described in service manuals. It can also be used for most gasketless applications except oil pans. Ultra Flange II Sealant 08718-0009 5734710 This thick, gray material is the only recommended product for sealing gasketless oil pans on the 1998-99 Accord L4. It’s also the preferred sealant for most gasketless applications. 3M ULTRAPRO Autobody Sealant 3M #051135-08302 N/A Heavy-bodied seam sealer that fills larger gaps than brushable seam sealer. It’s flexible and paintable when dry. 3M ULTRAPRO Urethane Seam Sealer 3M #051135-08360 N/A Similar to ULTRAPRO Autobody Sealant in description, usage, and appearance. It’ s applied with an applicator gun (3M #051135-08398). 3M WINDO-WELD Resealant (black) 3M #051135-08633 N/A Sealer used to repair leaks between glass and metal. It’s flexible when dry.
3 of 499-030 Greases and Lubricants Material P/C H/C Description and/or Usage 3M Brake Lube 3M #08945 N/A High-temperature anti-seize lubricant and corrosion protection for tight-fitting or dissimilar metal parts. It’s good for minimizing exhaust system buzz. CV Joint Grease-Inner (yellow) 08798-9003 4011748 Extreme-pressure, high-temperature grease for inner CV joint lubrication. CV Joint Grease-Outer (black) 08798-9007 4414405 Extreme-pressure grease for lubricating all CV joints except inner joints. DC 111 Silicone Paste Call Dow Corning: 800-248-2481 N/A High-viscosity lubricant for rubber-to-metal and plastic-to-metal contact. Also used for suspension bushings and brake system seals. Honda Caliper Grease 08C30-B0224M 4853958 High-temperature, silicone-based grease used to lubricate caliper slide pins. Silicone Grease 08798-9013 4642294 Used to reduce rubber-to-rubber noises and to lubricate roof seals. Lithium Dielectric Grease 08798-9001 3720976 White grease used to pack electrical connectors for moisture and corrosion protection. Molykote 44MA Call Dow Corning: 800-248-2481 N/A Moly grease used between the brake shoes and backing plate and on the ends of the shoes. Molykote MH62 08798-9012-1 4562187 Moly grease used to lubricate plastic-to-plastic contact. Molykote M77 (75-gram jar) 08798-9010 4503793 A high-molybdenum-content paste that polishes more than it lubricates. Use it on the back of brake pads and on brake shims. For pint or gallon-size quantities, call Dow Corning, 800-248-2481. Super High Temp Urea Grease 08798-9002 3720984 Medium-viscosity grease used to lubricate parts with metal-to-metal and metal-to-plastic contact. It’s good for mainshaft splines and clutch pivot points. White Lithium Grease 08732-0005 2963718 Lubricates and dampens metal-to-metal contact in low-pressure, low-temperature (below 300°F) applications. Continuously Variable Transmission (CVT) Fluid 08798-9018 5030119 The only CVT fluid specifically formulated for use in the Civic HX CVT. Genuine Honda Automatic Transmission Fluid 08206-9001 3268554 The only ATF specifically formulated for use in Honda A/Ts. Don’t use any other ATF. Genuine Honda Manual Transmission Fluid 08798-9016 4928271 The only MTF specifically formulated for use in Honda M/Ts. Don’t use any other MTF. 5W-30 Motor Oil 08798-9014 5359385 Meets the SJ energy-conserving engine oil grade set by the API (American Petroleum Institute) 10W-30 Motor Oil 08798-9015 5359393 Meets the SJ energy-conserving engine oil grade set by the API (American Petroleum Institute) PAG Oil ND-8 38899-PR7-A01 4172474 Refrigerant oil used in A/C systems with Nippon Denso (ND) compressors. PAG Oil S10-X 38899-P0A-A01 4419347 Refrigerant oil used in A/C systems with Hadsys compressors. PAG Oil 38899-P13-A01 4172466 Refrigerant oil used in A/C systems with Sanden compressors. PAG Oil (Passport V6) 2-90188-301-0 4435996 Refrigerant oil used in Passport V6 A/C systems. PAG Oil (Passport L4) 2-90188-300-0 4435996 Refrigerant oil used in Passport L4 A/C systems. Water Pump Lubricant 08798-9005 4212049 When added to the coolant, this lubricant reduces noise caused by water pump bearings and seals.
4 of 4 99-030 Cleaners and Polishes Material P/N H/C Description and/or Usage Brake Cleaner PC-HBC265 1385764 Solvent for removing brake dust, fluid, and grease from external brake system parts. Do not use it on hydraulic parts. Greenline Brake Cleaner 08732-9001 4077756 For cleaning hydraulic and mechanical brake parts. Do not mix it with brake fluid. Non-Chlorinated Brake Cleaner 08732-9006 5808167 Low VOC. Approved for use in California by CARB. Cleans hydraulic and mechanical brake parts. Do not mix it with brake fluid. Carburetor Cleaner 08732-0004 2963726 Solvent for removing grease, varnish, and other deposits from carburetors and fuel injection parts. Greenline Carburetor Cleaner 08732-0007 4713665 Cleans unpainted metal. Do not use it on plastic, vinyl, or painted metal. 3M General Purpose Adhesive Cleaner 3M #051135-08984 N/A Solvent for removing most kinds of adhesives and sealants. It won’t damage most plastic or painted surfaces. Glass Cleaner 08732-ALL0141OE 1759489 Cleans glass, chrome, plastic, and vinyl. HondaBrite All Surface Cleaner (pump bottle) 08732-0020B 4075172 Cleaner for degreasing parts and removing brake dust from alloy wheels. HondaBrite (refill) 08732-0032 3088127 A 32-ounce refill for the HondaBrite bottle. Mag V Call 800-877-6282 N/A Strong, acidic cleaner that removes stains and discoloration from glass. Multi-Purpose Cleaner/Degreaser 08732-9003 4077772 Cleans and degreases most parts. Spray Cleaner & Polish 08C25-P011M 3597275 General cleaner for painted metal, glass, plastic, and vinyl surfaces. Vinyl/Leather Protectant 08740-PC008 2140523 Protects the surfaces of vinyl, leather, and rubber parts.
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